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Accumulated damage process of thermal sprayed coating under rolling contact by acoustic emission technique

Jia XU,Zhen-yu ZHOU,Zhong-yu PIAO

《机械工程前沿（英文）》 2016年 第11卷 第3期   页码 227-232 doi: 10.1007/s11465-016-0395-9

摘要：

The accumulated damage process of rolling contact fatigue (RCF) of plasma-sprayed coatings was investigated. The influences of surface roughness, loading condition, and stress cycle frequency on the accumulated damage status of the coatings were discussed. A ball-on-disc machine was employed to conduct RCF experiments. Acoustic emission (AE) technique was introduced to monitor the RCF process of the coatings. AE signal characteristics were investigated to reveal the accumulated damage process. Result showed that the polished coating would resist the asperity contact and remit accumulated damage. The RCF lifetime would then extend. Heavy load would aggravate the accumulated damage status and induce surface fracture. Wear became the main failure mode that reduced the RCF lifetime. Frequent stress cycle would aggravate the accumulated damage status and induce interface fracture. Fatigue then became the main failure mode that also reduced the RCF lifetime.

关键词： accumulated damage     spray coating     rolling contact fatigue     acoustic emission    

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Experimental study on wire breakage detection by acoustic emission

Limin SUN, Ji QIAN

《结构与土木工程前沿（英文）》 2011年 第5卷 第4期   页码 503-509 doi: 10.1007/s11709-011-0132-8

摘要： This paper experimentally investigated wire breakage detection in a steel cable by acoustic emission (AE) waveform. In the experiments, the attenuation laws of waveform amplitudes were discussed based on stress wave propagation in the wire, which was generated by kNocking and wire breakage. Then the wave velocity was calculated based on the reach time of the stress wave from each sensor. Finally, based on the waveform attenuation laws and the linear position method, the amplitude and energy of the source were confirmed through the measured waveform to identify the source category. The experimental results illustrated that the stress wave from different sources has a different frequency spectrum, and the amplitude attenuation factor varied with the stress wave frequency; high frequency waves had a greater attenuation factor. Compared with the other source, the wire breakage source contained a much higher energy, and thus, the wire breakage signal can be distinguished from the other source by comparing the non-attenuation energy at the source position.

关键词： acoustic emission (AE)     waveform     wire breakage     attenuation factor     wave velocity    

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Acoustic emissions evaluation of the dynamic splitting tensile properties of steel fiber reinforced concrete

《结构与土木工程前沿（英文）》   页码 1341-1356 doi: 10.1007/s11709-023-0988-4

摘要： This study empirically investigated the influence of freeze–thaw cycling on the dynamic splitting tensile properties of steel fiber reinforced concrete (SFRC). Brazilian disc splitting tests were conducted using four loading rates (0.002, 0.02, 0.2, and 2 mm/s) on specimens with four steel fiber contents (0%, 0.6%, 1.2%, and 1.8%) subjected to 0 and 50 freeze–thaw cycles. The dynamic splitting tensile damage characteristics were evaluated using acoustic emission (AE) parameter analysis and Fourier transform spectral analysis. The results quantified using the freeze–thaw damage factor defined in this paper indicate that the degree of damage to SFRC caused by freeze–thaw cycling was aggravated with increasing loading rate but mitigated by increasing fiber content. The percentage of low-frequency AE signals produced by the SFRC specimens during loading decreased with increasing loading rate, whereas that of high-frequency AE signals increased. Freeze–thaw action had little effect on the crack types observed during the early and middle stages of the loading process; however, the primary crack type observed during the later stage of loading changed from shear to tensile after the SFRC specimens were subjected to freeze–thaw cycling. Notably, the results of this study indicate that the freeze–thaw damage to SFRC reduces AE signal activity at low frequencies.

关键词： steel fiber reinforced concrete     freeze–thaw cycling     Brazilian disc splitting test     acoustic emission technique     dynamic splitting tensile acoustic emission properties    

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Design of a piezoelectric transducer cylindrical phase modulator for simulating acoustic emission signals

HE Cunfu, HANG Lijun, WU Bin

《机械工程前沿（英文）》 2007年 第2卷 第3期   页码 370-373 doi: 10.1007/s11465-007-0065-z

摘要： To conveniently carry out the pipeline leak experiment in a laboratory, leak acoustic signals are simulated by using the converse piezoelectric effect of a piezoelectric transducer (PZT) cylindrical phase modulator. On the basis of the piezoelectric equations and electromechanical equivalence principle, the transfer function of a PZT cylindrical phase modulator is delivered. A PZT cylindrical phase modulator is designed, and the numerical simulation is conducted. Results prove that the PZT cylindrical phase modulator can effectively simulate leak acoustic emission signals when the frequency is lower than 25 KHz.

关键词： KHz     numerical simulation     modulator     cylindrical     PZT    

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A new acoustic emission source location technique based on wavelet transform and mode analysis

JIAO Jing-pin, HE Cun-fu, WU Bin, FEI Ren-yuan, WANG Xiu-yan

《机械工程前沿（英文）》 2006年 第1卷 第3期   页码 341-345 doi: 10.1007/s11465-006-0006-4

摘要： For wave propagation in dispersive media, the arrival time of the acoustic emission signal to the sensor is dependent on the setting of the threshold voltage, which results in the inaccuracy of the acoustic emission location. Based on the wavelet transform and the theory of modal acoustic emission, a new method is proposed to improve the accuracy of acoustic emission source location. It is believed that the acoustic emission signal propagation in the structure has the characteristics of multi-mode and dispersion, and the acoustic emission source location should use the arrival time to sensors obtained from the output signals not only at the same mode but also at the same frequency. The wavelet transform is used to resolve the problem. By utilizing the time-frequency data of the wavelet, the frequency-dependent arrival time traveling is easily obtained; by numerical computation of the wave s propagation in structure, the group velocity of the guided mode is also obtained, therefore the accuracy source location is realized. The acoustic emission source location experiments were conducted in a thin steel plate and results show that the technique is an effective tool for acoustic emission source location.

关键词： s propagation     frequency     emission signal     signal propagation     dispersive    

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evolution behavior of polypropylene fiber reinforced concrete subjected to sulfate attack based on acousticemission

Ninghui LIANG; Jinwang MAO; Ru YAN; Xinrong LIU; Xiaohan ZHOU

《结构与土木工程前沿（英文）》 2022年 第16卷 第3期   页码 316-328 doi: 10.1007/s11709-022-0810-8

摘要： To study the damage evolution behavior of polypropylene fiber reinforced concrete (PFRC) subjected to sulfate attack, a uniaxial compression test was carried out based on acoustic emission (AE). The effect of sulfate attack relative to time and fiber hybridization were analyzed and the compression damage factor was calculated using a mathematical model. The changes to AE ringing counts during the compression could be divided into compaction, elastic, and AE signal hyperactivity stages. In the initial stage of sulfate attack, the concrete micropores and microcracks were compacted gradually under external load and a corrosion products filling effect, and this corresponded with detection of few AE signals and with concrete compression strength enhancement. With increasing sulfate attack time, AE activity decreased. The cumulative AE ringing counts of PFRC at all corrosion ages were much higher than those for plain concrete. PFRC could still produce AE signals after peak load due to drawing effect of polypropylene fiber. After 150 d of sulfate attack, the cumulative AE ringing counts of plain concrete went down by about an order of magnitude, while that for PFRC remained at a high level. The initial damage factor of hybrid PFRC was −0.042 and −0.056 respectively after 150 d of corrosion, indicating that the advantage of hybrid polypropylene fiber was more obvious than plain concrete and single-doped PFRC. Based on a deterioration equation, the corrosion resistance coefficient of hybrid PFRC would be less than 0.75 after 42 drying−wetting sulfate attack cycles, which was 40% longer than that of plain concrete.

关键词： polypropylene fiber reinforced concrete     sulfate attack     damage evolution behavior     acoustic emission     damage factor    

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Fatigue features study on the crankshaft material of 42CrMo steel using acoustic emission

Yue SHI,Lihong DONG,Haidou WANG,Guolu LI,Shenshui LIU

《机械工程前沿（英文）》 2016年 第11卷 第3期   页码 233-241 doi: 10.1007/s11465-016-0400-3

摘要：

Crankshaft is regarded as an important component of engines, and it is an important application of remanufacturing because of its high added value. However, the fatigue failure research of remanufactured crankshaft is still in its primary stage. Thus, monitoring and investigating the fatigue failure of the remanufacturing crankshaft is crucial. In this paper, acoustic emission (AE) technology and machine vision are used to monitor the four-point bending fatigue of 42CrMo, which is the material of crankshaft. The specimens are divided into two categories, namely, pre-existing crack and non-pre-existing crack, which simulate the crankshaft and crankshaft blank, respectively. The analysis methods of parameter-based AE techniques, wavelet transform (WT) and SEM analysis are combined to identify the stage of fatigue failure. The stage of fatigue failure is the basis of using AE technology in the field of remanufacturing crankshafts. The experiment results show that the fatigue crack propagation style is a transgranular fracture and the fracture is a brittle fracture. The difference mainly depends on the form of crack initiation. Various AE signals are detected by parameter analysis method. Wavelet threshold denoising and WT are combined to extract the spectral features of AE signals at different fatigue failure stages.

关键词： acoustic emission     fatigue failure     remanufacturing crankshaft     wavelet analysis    

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Space-time evolution rules study on acoustic emission location in rock under cyclic loading

Jiang XU, Shuchun LI, Yunqi TAO, Yongdong JIANG, Xiaojun TANG,

《结构与土木工程前沿（英文）》 2009年 第3卷 第4期   页码 422-427 doi: 10.1007/s11709-009-0056-8

摘要： An acoustic emission (AE) location experiment was performed on sandstone using an advanced AE test system. The space-time evolution rule regarding damage was analyzed under cyclic loading as well as AE. The results show that AE on static loading process is consistent with the damage evolution rule of compression and the elastic-plastic deformation phase; at the beginning of cyclic loading with low duration time and energy, AE events came from a small crack. The location result showed that most events occurred in the core zone forming at the static loading process, and the location points changed slowly. AE energy changed little during the metaphase of cyclic process. There was a modest increase of location points in every cycle. The tendency of steady development could be predicted from the AE location events. At the end of each cyclic loading, the quantity of AE events and energy increased quite rapidly, reaching a maximum at the last cycle. AE events had high energy and duration time. Location events changed quite rapidly and assembled and linked continuously in the core zone. At the same time, they expanded to the top of specimen. A macroscopic crack finally formed. In the postfailure process, some AE events still existed due to fracturing of gliding friction. Owing to the inner stress balance of rock even after loading stopped, minor AE events still occurred.

关键词： location result     AE location     consistent     friction     elastic-plastic deformation    

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小波尺度谱在AE信号特征提取中的应用

肖思文,廖传军,李学军

《中国工程科学》 2008年 第10卷 第11期   页码 69-75

摘要：

通过分析典型声发射信号及其特征提取，将小波尺度谱引入到声发射故障诊断领域，首次提出了声发射信号的小波尺度谱分析法。给出了小波基函数及其参数的选取，克服了声发射信号小波尺度谱的时、频分辨率不能同时达到最好的缺陷。将小波尺度谱用于声发射检测的滚动轴承损伤类型及部件的识别，诊断结果十分直观、清晰、准确。仿真分析和实验研究均表明小波尺度谱能有效应用于基于声发射技术的状态监测与故障诊断。

关键词： 小波尺度谱     声发射     特征提取     故障诊断     滚动轴承    

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Detection of damage locations and damage steps in pile foundations using acoustic emissions with deep

Alipujiang JIERULA, Tae-Min OH, Shuhong WANG, Joon-Hyun LEE, Hyunwoo KIM, Jong-Won LEE

《结构与土木工程前沿（英文）》 2021年 第15卷 第2期   页码 318-332 doi: 10.1007/s11709-021-0715-y

摘要： The aim of this study is to propose a new detection method for determining the damage locations in pile foundations based on deep learning using acoustic emission data. First, the damage location is simulated using a back propagation neural network deep learning model with an acoustic emission data set acquired from pile hit experiments. In particular, the damage location is identified using two parameters: the pile location ( ) and the distance from the pile cap ( ). This study investigates the influences of various acoustic emission parameters, numbers of sensors, sensor installation locations, and the time difference on the prediction accuracy of and . In addition, correlations between the damage location and acoustic emission parameters are investigated. Second, the damage step condition is determined using a classification model with an acoustic emission data set acquired from uniaxial compressive strength experiments. Finally, a new damage detection and evaluation method for pile foundations is proposed. This new method is capable of continuously detecting and evaluating the damage of pile foundations in service.

关键词： pile foundations     damage location     acoustic emission     deep learning     damage step    

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Crack evolution of soft–hard composite layered rock-like specimens with two fissures under uniaxial compression

《结构与土木工程前沿（英文）》 2021年 第15卷 第6期   页码 1372-1389 doi: 10.1007/s11709-021-0772-2

摘要： Acoustic emission and digital image correlation were used to study the spatiotemporal evolution characteristics of crack extension of soft and hard composite laminated rock masses (SHCLRM) containing double fissures under uniaxial compression. The effects of different rock combination methods and prefabricated fissures with different orientations on mechanical properties and crack coalescence patterns were analyzed. The characteristics of the acoustic emission source location distribution, and frequency changes of the crack evolution process were also investigated. The test results show that the damage mode of SHCLRM is related to the combination mode of rock layers and the orientation of fractures. Hard layers predominantly produce tensile cracks; soft layers produce shear cracks. The first crack always sprouts at the tip or middle of prefabricated fractures in hard layers. The acoustic emission signal of SHCLRM with double fractures has clear stage characteristics, and the state of crack development can be inferred from this signal to provide early warning for rock fracture instability. This study can provide a reference for the assessment of the fracture development status between adjacent roadways in SHCLRM in underground mines, as well as in roadway layout and support.

关键词： soft−hard composite layered rock mass     double cracks     crack evolution     acoustic emission     digital image correlation    

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Augmentation of natural convective heat transfer by acoustic cavitation

Jun CAI, Xiulan HUAI, Shiqiang LIANG, Xunfeng LI,

《能源前沿（英文）》 2010年 第4卷 第3期   页码 313-318 doi: 10.1007/s11708-009-0064-3

摘要： An experimental study was conducted to investigate the effects of acoustic cavitation on natural convective heat transfer from a horizontal circular tube. The experimental results indicated that heat transfer could be enhanced by acoustic cavitation and had the best effect when the head of the ultrasonic transducer was over the midpoint of the circular tube, and the distance between the head and the tube equaled 15 mm. The augmentation at low heat flux was better than that in the case of high heat flux. Based on experimental results, the correlation formula of Nusselt number for water was obtained.

关键词： heat transfer enhancement     augmentation     acoustic cavitation     acoustic streaming     convective heat transfer    

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Acoustic fault signal extraction via the line-defect phononic crystals

《机械工程前沿（英文）》 2022年 第17卷 第1期   页码 10-10 doi: 10.1007/s11465-021-0666-y

摘要： Rotating machine fault signal extraction becomes increasingly important in practical engineering applications. However, fault signals with low signal-to-noise ratios (SNRs) are difficult to extract, especially at the early stage of fault diagnosis. In this paper, 2D line-defect phononic crystals (PCs) consisting of periodic acrylic tubes with slit are proposed for weak signal detection. The defect band, namely, the formed resonance band of line-defect PCs enables the incident acoustic wave at the resonance frequency to be trapped and enhanced at the resonance cavity. The noise can be filtered by the band gap. As a result, fault signals with high SNRs can be obtained for fault feature extraction. The effectiveness of weak harmonic and periodic impulse signal detection via line-defect PCs are investigated in numerical and experimental studies. All the numerical and experimental results indicate that line-defect PCs can be well used for extracting weak harmonic and periodic impulse signals. This work will provide potential for extracting weak signals in many practical engineering applications.

关键词： phononic crystals     line-defect     fault signal extraction     acoustic enhancement    

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Effect of TGO on the tensile failure behavior of thermal barrier coatings

Le WANG, Yuelan DI, Ying LIU, Haidou WANG, Haoxing YOU, Tao LIU

《机械工程前沿（英文）》 2019年 第14卷 第4期   页码 452-460 doi: 10.1007/s11465-019-0541-2

摘要： Thermally grown oxide (TGO) may be generated in thermal barrier coatings (TBCs) after high-temperature oxidation. TGO increases the internal stress of the coatings, leading to the spalling of the coatings. Scanning electron microscopy and energy-dispersive spectroscopy were used to investigate the growth characteristics, microstructure, and composition of TGO after high-temperature oxidation for 0, 10, 30, and 50 h, and the results were systematically compared. Acoustic emission (AE) signals and the strain on the coating surface under static load were measured with AE technology and digital image correlation. Results showed that TGO gradually grew and thickened with the increase in oxidation time. The thickened TGO had preferential multi-cracks at the interface of TGO and the bond layer and delayed the strain on the surface of the coating under tensile load. TGO growth resulted in the generation of pores at the interface between the TGO and bond layer. The pores produced by TGO under tensile load delayed the generation of surface cracks and thus prolonged the failure time of TBCs.

关键词： thermally grown oxides     thermal barrier coatings     acoustic emission technology     digital image correlation     pores    

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Simulation and experimental improvement on a small-scale Stirling thermo-acoustic engine

Mao CHEN,Yonglin JU

《能源前沿（英文）》 2016年 第10卷 第1期   页码 37-45 doi: 10.1007/s11708-015-0390-6

摘要： Compared with the traditional engines, the thermo-acoustic engines are relatively new and can act as the linear compressors for refrigerators. Many institutes have shown great interest in this kind of machine for its absence of moving mechanical part. In this paper, the influence of the dimensions of the main parts of the small-scale Stirling thermo-acoustic engine was numerically simulated using a computer code called DeltaEC. The resonator and the resonator cavity were found to be the most convenient and effective in improving the performance of the engine. Based on the numerical simulation, a small-scale Stirling thermo-acoustic engine were constructed and experimentally investigated. Currently, with a resonator length of only 1 m, the working frequency of the engine was decreased to 90 Hz and the onset temperature difference was decreased to 198.2 K.

关键词： thermo-acoustic Stirling engine     small-scale     simulation     experiment    

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标题 作者 时间 类型 操作

Accumulated damage process of thermal sprayed coating under rolling contact by acoustic emission technique

Jia XU,Zhen-yu ZHOU,Zhong-yu PIAO

期刊论文

Experimental study on wire breakage detection by acoustic emission

Limin SUN, Ji QIAN

期刊论文

Acoustic emissions evaluation of the dynamic splitting tensile properties of steel fiber reinforced concrete

期刊论文

Design of a piezoelectric transducer cylindrical phase modulator for simulating acoustic emission signals

HE Cunfu, HANG Lijun, WU Bin

期刊论文

A new acoustic emission source location technique based on wavelet transform and mode analysis

JIAO Jing-pin, HE Cun-fu, WU Bin, FEI Ren-yuan, WANG Xiu-yan

期刊论文

evolution behavior of polypropylene fiber reinforced concrete subjected to sulfate attack based on acousticemission

Ninghui LIANG; Jinwang MAO; Ru YAN; Xinrong LIU; Xiaohan ZHOU

期刊论文

Fatigue features study on the crankshaft material of 42CrMo steel using acoustic emission

Yue SHI,Lihong DONG,Haidou WANG,Guolu LI,Shenshui LIU

期刊论文

Space-time evolution rules study on acoustic emission location in rock under cyclic loading

Jiang XU, Shuchun LI, Yunqi TAO, Yongdong JIANG, Xiaojun TANG,

期刊论文

小波尺度谱在AE信号特征提取中的应用

肖思文,廖传军,李学军

期刊论文

Detection of damage locations and damage steps in pile foundations using acoustic emissions with deep

Alipujiang JIERULA, Tae-Min OH, Shuhong WANG, Joon-Hyun LEE, Hyunwoo KIM, Jong-Won LEE

期刊论文

Crack evolution of soft–hard composite layered rock-like specimens with two fissures under uniaxial compression

期刊论文

Augmentation of natural convective heat transfer by acoustic cavitation

Jun CAI, Xiulan HUAI, Shiqiang LIANG, Xunfeng LI,

期刊论文

Acoustic fault signal extraction via the line-defect phononic crystals

期刊论文

Effect of TGO on the tensile failure behavior of thermal barrier coatings

Le WANG, Yuelan DI, Ying LIU, Haidou WANG, Haoxing YOU, Tao LIU

期刊论文

Simulation and experimental improvement on a small-scale Stirling thermo-acoustic engine

Mao CHEN,Yonglin JU

期刊论文